AI-driven OEE & production scheduling
AI-driven OEE monitoring and scheduling across multiple production lines for a manufacturer, with ERP integration delivered with zero downtime.
Multi-line visibility and ERP integration, zero downtime
MDEC MDSG-MFG grant awardee · DMIS delivered
AI smart manufacturing that turns your factory floor into ranked, costed decisions.
RiseHill brings artificial intelligence, machine learning and data analytics to Malaysian SMEs and manufacturers. Fewer off-spec batches, shorter changeovers and higher OEE, measured in ringgit, without new sensors or hardware.
OEE71.4%+6.2
First pass94.1%+2.8
Scrap1.8%-11%
Downtime3.2 h+0.4
OEE trend, line M02 last 30 days
Off-spec risk next batches
Order 2291 · Line M02
Order 2292 · Line M01
Order 2293 · Line M03
Lower die temperature 215.4 → 209.9 °C
Batch risk falls from 97% to 39%
Batch risk falls from 97% to 39%
RM 4,820
RM 75K / monthrecoverable losses found*
Live in daysno sensors, no CapEx
What we do
Smart manufacturing solutions, built for the way Malaysian factories really run.
Most SMEs already have the data they need, in logbooks, spreadsheets and machine screens. We connect it, model it and turn it into clear actions your team can take on the next shift.
See all solutions →AI & Machine Learning
Predict off-spec batches, machine stops and quality drift before they cost you money.
- Predictive quality scoring
- Anomaly detection & SPC rules
- Models that retrain on your data
Production Analytics & OEE
Live OEE, changeover, scrap and throughput analytics with 15 production KPIs.
- Role-based dashboards
- Losses expressed in RM
- Monthly management reports
Data Engineering & Integration
One clean data layer from machines, MES, WMS, ERP and Excel.
- REST Data Hub & Excel import
- ERP integration with zero downtime
- Unstructured data to structured insight
Digital Transformation & SIRI
Practical Industry 4.0 roadmaps aligned to the Smart Industry Readiness Index.
- SIRI-aligned assessment
- Grant-ready project scoping
- Phased, low-CapEx roll-out
Custom Industrial Software
Web platforms for scheduling, traceability and reporting, secure by design.
- Production scheduling
- Lot-level traceability
- Audit logs & role-based access
People, Training & Know-how
Capture expert know-how and train your team to use data every day.
- Expert playbooks
- Skills matrix & courses
- On-site onboarding
DMIS
Digital Manufacturing Intelligence, from paper logbooks to decisions.
DMIS is our flagship platform for manufacturing digitalisation, optimisation and integrity, customised to every manufacturer. It reads the data you already have, scores every planned order for risk and tells each person what to do next, ranked by value in RM.
- Predictive quality: defect risk before production runs
- AI scheduling to cut changeover time, scrap and downtime
- 15 production KPIs across 7 role-based modules
- No sensors or hardware. Live from day one, with no CapEx
AnyManufacturing process, configured to your plant
0.73AUC predicting off-spec on unseen batches*
< 3 moTypical payback, with no CapEx
RM 75KRecoverable losses identified per month*
* Measured on DMIS's simulated pilot-profile factory (F07). Real-plant accuracy is confirmed during each pilot.
How we work
Value in weeks, not an 18-month MES project.
A generic MES can cost RM 200K+ and take 12 to 18 months. We start with the data you already have and prove the savings first.
Assess
A short, SIRI-aligned review of your lines, losses and data. We agree the three KPIs that matter most to your margin.
Connect
Batch records, Excel sheets and machine exports go into DMIS through simple upload or the Data Hub API. No new sensors needed.
Decide & improve
AI ranks the actions with the biggest RM impact. We track the results with you and target +10% OEE within three months.
Manufacturing collaboration
Proven on a live factory floor.
RiseHill collaborates with Aviura Ltd on a production facility in Malaysia, where the same DMIS platform runs OEE, scheduling and quality on real lines every day. It is how we prove every feature before it reaches your plant.
Portfolio
Years of turning complex data into decisions that hold up.
Since 2019 we have delivered data platforms, machine learning and analytics for demanding clients, from national-scale engineering projects to the factory floor.
View the full portfolio →Unified business systems & reporting
Four separate systems brought onto one data foundation, with automated reporting for management.
4 systems unified, about 70% less manual reporting
Integrated multi-source data platform
Six-plus technical data types consolidated into a single searchable platform for engineering teams.
Data retrieval about 60% faster
Insights
Practical guides for smarter factories.
Hands-on advice on OEE, changeovers, SIRI and AI for Malaysian manufacturers.
All insights →RiseHill wins MDEC Malaysia Digital Scale-Up Grant for DMIS
Backed by MDEC, we designed, built and delivered DMIS: an AI smart manufacturing platform for Malaysia's SMEs and manufacturers.
Read 3 minPredictive quality: how AI spots off-spec batches before they run
Most plants find off-spec after QC tests the finished batch. Predictive quality moves that check to before the batch starts.
Read 7 minMES or manufacturing analytics? What Malaysian SMEs really need
A full MES is a big, slow investment. For many SMEs, analytics on the data they already have delivers most of the value in weeks.
Read 6 min
Pilot programme
Put your real plant data through DMIS.
We're onboarding Malaysian manufacturers for three-month pilots. Bring your batch records and we'll show you where the ringgit is going.
+10%OEE target
−10%Changeover waste
−15%Quality deviation