Production Analytics & OEE

See every production loss in ringgit, not percentages.

Real-time OEE and production analytics designed for process manufacturers. Fifteen KPIs, role-based dashboards and monthly reports that show management exactly where margin is lost.

Capabilities

What's included.

OEE by line, shift and product

Availability, performance and quality broken down the way your plant actually runs.

Changeover analytics

Measure changeover time and waste for every product pair, and find the sequences that cost the most.

15 production KPIs

A KPI framework configured to your plant, from first-pass yield to waste per changeover.

Role-based views

Seven views for plant managers, supervisors, quality, maintenance, planners and operators.

Automated reports

Monthly management reports generated automatically, labelled and audit-stamped.

Works on any device

Desktop, tablet and phone. Operators can log data right from the line.

Results

What it delivers.

Figures from DMIS, our pilot programme targets and delivered client projects.

Typical use cases

  • Replacing paper logbooks and end-of-month spreadsheets
  • Comparing lines, shifts and products fairly
  • Preparing evidence for grants and SIRI assessments
  • Giving owners a single view across multiple plants
+10%OEE improvement targeted within a three-month pilot
−10%changeover waste target
~70%less manual reporting achieved for a recent client
FAQ

Common questions

What is OEE?

Overall Equipment Effectiveness multiplies availability, performance and quality into one score. World-class lines reach around 85%; many SMEs we meet run between 50% and 65%.

How is this different from a generic MES?

A generic MES can cost RM 200K+ and take 12 to 18 months. DMIS focuses on the analytics and decisions that drive margin, goes live in weeks and is priced for SMEs, with no CapEx.

Pilot programme

Put your real plant data through DMIS.

We're onboarding Malaysian manufacturers for three-month pilots. Bring your batch records and we'll show you where the ringgit is going.

+10%OEE target
−10%Changeover waste
−15%Quality deviation