Chemicals, coatings & materials

Smart manufacturing for chemicals, coatings & materials.

In batch and continuous processing, one off-spec batch can mean rework, blending or a lost customer. DMIS links raw materials, process conditions and lab results so you get more batches right first time, with full lot genealogy behind every certificate.

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The challenge

Where chemicals, coatings and materials plants lose margin.

Batch-to-batch variation

The same recipe gives different results depending on raw material lots, conditions and operators.

Adjustments and rework

Batches need extra additions, longer cycles or blending to reach spec, costing time and material.

Long cycle and wait times

Waiting for lab results, cleaning and changeovers between products holds up vessels and lines.

Lot genealogy and certificates

Customers expect certificates of analysis and full traceability from raw material to delivery.

How DMIS helps

Smart manufacturing, configured for chemicals, coatings and materials.

DMIS is a smart manufacturing platform, not a fixed product. It starts from the records you already keep, with no new sensors, and is configured to your products, machines and KPIs.

Predictive batch quality

Models estimate the chance of a batch going off-spec from raw material lots and conditions, before it starts.

Batch analytics

Compare cycle times, additions and results across products, vessels and shifts.

Digital batch records

Replace paper batch sheets with validated digital records linked to lab results.

Genealogy and certificates

Trace each finished lot back to its raw materials and conditions in seconds.

What you measure

The KPIs that matter in chemicals, coatings and materials.

Every KPI is calculated from your own data, by line, shift and product, and every loss is costed in ringgit so you know what to fix first.

Right-first-time batch rate
Batch cycle time and vessel utilisation
Additions, adjustments and rework
Quality results against specification
Raw material lot performance
Lot genealogy to customer delivery

Example

What this looks like on the floor

A coatings plant sees one product needing extra additions in about a third of its batches. DMIS shows the problem follows one raw material supplier's lots in the hot months. Purchasing tightens the incoming specification, and right-first-time batches rise.

An illustrative example. Results in your plant are measured during the pilot.

Integrity

Every certificate backed by data.

Chemical and coatings producers answer to customer specifications, ISO 9001 and safety rules for hazardous materials. DMIS keeps the validated batch records and genealogy that stand behind each certificate of analysis.

Lot genealogy from raw material to customer delivery
Batch records linked to lab and quality results
Audit log of every change to a record
Faster answers to customer complaints and audits

FAQ

Questions from chemicals, coatings and materials manufacturers.

Does DMIS work for batch processes?

Yes. DMIS is configured around your recipes, vessels and quality tests, so it suits batch and continuous processes alike.

Can DMIS predict off-spec batches?

Yes. In our validated factory profiles, the model reached 0.73 AUC predicting off-spec on unseen batches. Accuracy in your plant is measured during the pilot.

Can it connect to our lab data?

Lab results can be uploaded from Excel or connected from a LIMS or other system through the Data Hub API.

Who can see our recipes?

Access is role-based with 36 server-enforced permissions and audit logs, so sensitive recipe data is visible only to the people you choose.

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