Food & beverage

Smart manufacturing for food & beverage plants.

Every gram of giveaway, every hour of cleaning overrun and every rejected batch comes straight off a thin margin. DMIS turns your production and quality records into a daily view of yield and losses, with full lot traceability for customers and auditors.

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The challenge

Where food and beverage plants lose margin.

Yield and giveaway

Overfilling, trim losses and recipe drift add up to tonnes of product given away every month, rarely measured line by line.

Cleaning and changeovers

Allergen clean-downs and flavour or pack-size changes take long, unplanned stretches of line time.

Quality holds and rework

Out-of-spec batches are found at the end of the line, after ingredients, energy and packaging are spent.

Paper-heavy records

Temperature logs, batch sheets and checklists live on paper, which makes traceability slow when a customer or auditor asks.

How DMIS helps

Smart manufacturing, configured for food and beverage.

DMIS is a smart manufacturing platform, not a fixed product. It starts from the records you already keep, with no new sensors, and is configured to your products, machines and KPIs.

Digital batch records

Operators record weights, temperatures and checks on a phone or tablet. No more re-typing logbooks at the end of the shift.

Yield and loss analytics

See where product is lost, by line, shift and SKU, with the cost of each loss in RM.

Predictive quality

Flag batches at risk of going out of spec before they run, based on raw material, settings and past results.

Smarter production sequencing

Plan the week so allergen and flavour changes are grouped, cutting cleaning time and waste.

What you measure

The KPIs that matter in food and beverage.

Every KPI is calculated from your own data, by line, shift and product, and every loss is costed in ringgit so you know what to fix first.

Yield and giveaway by product and line
OEE with availability, performance and quality
Changeover and CIP / cleaning time
Scrap, rework and quality holds
First-pass yield by batch
Lot genealogy from ingredient to pallet

Example

What this looks like on the floor

A sauce line runs four flavours a week. DMIS shows that most cleaning time comes from switching between a chilli and a non-chilli product twice a week. Grouping them into one block frees several hours of line time a week, and the saving is shown in ringgit on the Decision Center.

An illustrative example. Results in your plant are measured during the pilot.

Integrity

Traceability you can prove in minutes.

Food manufacturers in Malaysia work to schemes such as HACCP, GMP, MeSTI and halal certification, plus their customers' own audits. DMIS does not certify your plant, but it keeps the validated, time-stamped records those audits ask for.

Lot genealogy from incoming ingredient to finished pallet
Time-stamped checks with who recorded what, and when
Deviation and quality-hold records linked to each batch
Fast answers for recalls, complaints and customer audits

FAQ

Questions from food and beverage manufacturers.

Can DMIS help with halal and food safety audits?

DMIS keeps validated, time-stamped production and quality records, lot genealogy and deviation logs, which are the evidence auditors usually ask for. Certification itself stays with the relevant body, such as JAKIM for halal.

Our records are on paper. Is that a problem?

No. Most food plants we meet start on paper. Operators move to simple mobile forms, and past logbooks can be uploaded from Excel so trends are visible from the first week.

Do we need new sensors on the line?

No. DMIS starts with the data you already record. Scales, checkweighers and machines can be connected later through the Data Hub API if it pays off.

Can it track giveaway?

Yes. With fill weights or pack counts recorded per batch, DMIS shows giveaway by line, product and shift and puts a ringgit value on it.

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